Fairbanks VSX SERIES TRUCK SCALE User Manual

51173 © 2008-2012 by Fairbanks Scales, Inc. All rights reserved Revision 8 04/12 TRACKER SERIES TRUCK SCALE MODEL: VS SERIES VSX SERIE

Section 1: General Information 04/12 10 51173 Rev. 8 PHASES OF INSTALLATION The complete installation consists of the following phases: A.

Section 1: General Information 04/12 11 51173 Rev. 8 Unpacking, Continued  Remove all components from their packing material, checking aga

Section 1: General Information 04/12 12 51173 Rev. 8 Safety Follow these safety precautions during operation:  Do not load the platform if

04/12 13 51173 Rev. 8 Section 2: Installation OVERALL STEPS A. Foundation check, layout, and base plate setting B. Preparing tools, materials

Section 2: Installation 04/12 14 51173 Rev. 8 SITE PREPARATION 1. Assist the customer in selecting a site which allows easy access to and

Section 2: Installation 04/12 15 51173 Rev. 8 SITE PREPARATION, CONTINUED 5. Remove forms and backfill for proper drainage. A slope away

Section 2: Installation 04/12 16 51173 Rev. 8 Place Main Beams 1. Move the beams close to their approximate locations. All girders with j-

Section 2: Installation 04/12 17 51173 Rev. 8 Assemble the Left Hand Base Module, continued 2. Install the cross members. a. There are

Section 2: Installation 04/12 18 51173 Rev. 8 Assemble the Remaining Modules One at a Time 1. Set the second beams (both J-Box and Plain si

Section 2: Installation 04/12 19 51173 Rev. 8 Figure 2-3 Figure 2-4

DISCLAIMER Every effort has been made to provide complete and accurate information in this manual. However, althoug

Section 2: Installation 04/12 20 51173 Rev. 8 Deck Construction 1. Place shoring as shown in the certified prints. If using the optional

Section 2: Installation 04/12 21 51173 Rev. 8 Figure 2-6 Figure 2-7 *** DO NOT WELD SHORING *** Corrugate MUST be properly seated for

Section 2: Installation 04/12 22 51173 Rev. 8 Figure 2-8 Figure 2-9 Corrugate MUST be properly seated for proper deck installation.

Section 2: Installation 04/12 23 51173 Rev. 8 Adjusting the Scale after the Pour 1. Once the deck is complete, set the side and end checkin

Section 2: Installation 04/12 24 51173 Rev. 8 LOAD CELL CABLES 1. Cable protection on truck scales is extremely important to the reliabilit

Section 2: Installation 04/12 25 51173 Rev. 8 LOAD CELL CABLES, continued 4. Route the interconnect cables through the angle on the side of

04/12 26 51173 Rev. 8 Section 3: Wiring for Intalogix™ Systems INTRODUCTION Intalogix™ systems use Smart Sectional Controllers (SSC) and Pit P

Section 3: Wiring 04/12 27 51173 Rev. 8 LOAD CELL WIRING Intalogix™ installations use a different numbering system for load cells because o

Section 3: Wiring 04/12 28 51173 Rev. 8 Installing Load Cells The cable used in all wiring (other than load cells) must be a minimum of

Section 3: Wiring 04/12 29 51173 Rev. 8 Installing Load Cells, Continued 9. Wire the Smart Sectional Controllers (SSC) to each

Amendment Record TRACKER SERIES TRUCK SCALE INSTALLATION MANUAL Document 51173 Manufactured by Fairbanks Scales, Inc. 821 Locust Kansas City, Miss

Section 3: Wiring 04/12 30 51173 Rev. 8 Installing Load Cells, Continued 10. Set the Switches. Dip (Address) Switch Setup, Smart Sectional

Section 3: Wiring 04/12 31 51173 Rev. 8 WIRING THE POWER SUPPLY 1. Connect the Pit Power Supply (PPS) to a Smart Sectional Controller (SS

Section 3: Wiring 04/12 32 51173 Rev. 8 WIRING THE POWER SUPPLY, CONTINUED 2. Wire the Pit Power Supply (PPS) to the Instrument.  Run t

Section 3: Wiring 04/12 33 51173 Rev. 8 GROUNDING THE SCALE, CONTINUED The 117 VAC SVP Unit (65056) must be connected to a known good groun

04/12 34 51173 Rev. 8 Section 4: Calibration INITIAL ZERO AND SPAN ADJUSTMENTS 1. Seat the suspension components. 2. Drive the test truck ac

Section 4: Calibration 04/12 35 51173 Rev. 8 Section Test and Adjustment, Intalogix™ Technology Systems Follow setup and programming instruc

04/12 36 51173 Rev. 8 Section 5: Parts SCALE COMPONENTS Part # Description 80984 1 1/8" -7 x 8" Threaded Rod, Zinc (module-module)

Section 5: Parts 04/12 37 51173 Rev. 8 INTALOGIX™ TECHNOLOGY SCALE COMPONENTS Part # Description 26168 Sectional Controller Assembly (SSC)

07/11 38 51173 Rev. 8 Appendix I: Wiring Diagram

07/11 39 51173 Rev. 8 Appendix II: Data Recording Location/Name _____________________________ Phone # __________________ Scale Model _______

04/12 4 51173 Rev. 8 Table of Contents SECTION 1: GENERAL INFORMATION ... 6 Introductio

Appendix II: Data Recording 04/12 40 51173 Rev. 8 Location/Name _____________________________ Phone # __________________ Scale Model _____

07/11 41 51173 Rev. 8 Appendix III: Parts for Models Prior to 08/2009 SCALE COMPONENTS Part # Description767081 1/8" -7 x 7" Thread

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INSTALLATION MANUAL Document 51173 Manufactured by Fairbanks Scales, Inc. 821 Locust Kansas City, Missouri 64106 www.fairbanks.com TRACKER SERIES

Table of Contents 04/12 5 51173 Rev. 8 SECTION 4: CALIBRATION ... 34 Initial Zero and

04/12 6 51173 Rev. 8 Section 1: General Information INTRODUCTION The Tracker Series is a uniquely designed truck scale, combining the proven r

Section 1: General Information 04/12 7 51173 Rev. 8 FAIRBANKS SERVICE POLICIES Prior to installation, always verify that the equipment satis

Section 1: General Information 04/12 8 51173 Rev. 8 Physical Installation Notes, Continued The installing technician is responsible that all

Section 1: General Information 04/12 9 51173 Rev. 8 Electronic Component Care Much of the equipment consists of printed circuit assemblies,