Fairbanks Trident Precast Concrete Deck Truck Scale User Manual

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Summary of Contents

Page 1 - Concrete Deck Truck Scale

51255 © 2011 by Fairbanks Scales, Inc. Revision 2 04/11 All rights reserved. Trident Precast Concrete Deck Truck Scale

Page 2

Section 2: Company Service Information 04/11 10 51255 Rev. 2 Equipment Checkout Position the equipment with these points in mind:

Page 3 - Amendment Record

04/11 11 51255 Rev. 2 Section 3: Scale Installation A. Introduction Installation consists of the following: • Foundation check

Page 4

Section 3: Scale Installation 04/11 12 51255 Rev. 2 C. Determine if product is cover plated model or undermount model. The pro

Page 5 - Table of Contents

Section 3: Scale Installation 04/11 13 51255 Rev. 2 The undermount model looks like this. UNDERMOUNT MODEL –

Page 6 - CERTIFICATIONS

Section 3: Scale Installation 04/11 14 51255 Rev. 2 D. Foundation Before installing any part of the scale, the foundation must

Page 7 - W A RNI N G

Section 3: Scale Installation 04/11 15 51255 Rev. 2 E. Setting the Center Module The center module is always set first. The cente

Page 8 - OVERVIEW

Section 3: Scale Installation 04/11 16 51255 Rev. 2 F. Setting end modules For undermount model: • Module Placement: Guide the

Page 9 - Unpacking

Section 3: Scale Installation 04/11 17 51255 Rev. 2 For cover plated model: a. Install interlocking pin into hole on top of

Page 10 - Users’ Responsibility

Section 3: Scale Installation 04/11 18 51255 Rev. 2 G. Connecting the Modules: For undermount model: a. Bolt the modules toge

Page 11 - A. Introduction

Section 3: Scale Installation 04/11 19 51255 Rev. 2 * * Warning * * Module-to module bolts MUST be installed correctly and with

Page 13 - 51255-2

Section 3: Scale Installation 04/11 20 51255 Rev. 2 For cover plate model: • Install the side checking brackets: • Bolt the bra

Page 14 - Foundation

Section 3: Scale Installation 04/11 21 51255 Rev. 2 H. Installing load cells a. Unpack the load cells and mark each calibration

Page 15 - Setting the Center Module

Section 3: Scale Installation 04/11 22 51255 Rev. 2 • Complete installation: Once all cables have been run and wiring is compl

Page 16 - Setting end modules

Section 3: Scale Installation 04/11 23 51255 Rev. 2 Cover plate model: NOTE: All Tridents come standard with Intal

Page 17 - panel block detail

Section 3: Scale Installation 04/11 24 51255 Rev. 2 I. Final checking adjustment a. Adjust end checking • Adjust the end check

Page 18 - Connecting the Modules:

04/11 25 51255 Rev. 2 Section 4: Electrical Installation A. Load cell wiring color codes 5¼” RC 30t (66,000 lbs.) Load Cell (part

Page 19 - * * Warning * *

Section 4: Installing Accessories 04/11 26 51255 Rev. 2 Note: This truck scale has been designed to provide protection from the

Page 20

Section 4: Installing Accessories 04/11 27 51255 Rev. 2 C. Wiring SSCs and PPSs for IntalogixTM systems 1. Introduction Intalog

Page 21 - Installing load cells

Section 4: Installing Accessories 04/11 28 51255 Rev. 2 E. Grounding SSCs IntalogixTM systems must have two (2) ground rods in t

Page 22 - Undermount model

04/11 29 51255 Rev. 2 Section 5: Maintenance Scale Maintenance 1. Check for accumulations of solid material under the scale whic

Page 23 - Cover plated model

04/11 3 51255 Rev. 2 Amendment Record TRIDENT PRECAST CONCRETE DECK TRUCK SCALE Document 51255 Manufactured by Fairbanks Scales,

Page 24 - Final checking adjustment

04/11 30 51255 Rev. 2 Section 6: Parts & Parts Replacement Parts List PART NO. DESCRIPTION 54511 ¾” – 10 x 1½” hex bolt for

Page 25

Section 6: Parts 04/11 31 51255 Rev. 2 Load cells and load cell hardware LCF-HR4020-2A - FLINTEC PART NO. DESCRIPTION 70510 Lo

Page 26 - C AUTION

Section 6: Parts 04/11 32 51255 Rev. 2 “O” Rings 2¼" I.D. 2½" O.D. Part No. 64340 ⅛" Thickness ANSI #

Page 27

Section 6: Parts 04/11 33 51255 Rev. 2 Replacing an RC load cell 1. Remove power from the instrument. 2. Lift the scale using

Page 28

04/11 34 51255 Rev. 2 Section 7: Accessories Rub Rails – These accessories are available in factory-installed and field-installed

Page 29 - Section 5: Maintenance

04/11 35 51255 Rev. 2 Appendix I: Foundation checklist 100732 - Page 1 of 2 101732 12/1

Page 30 - Parts List

Appendix I: Foundation Checklist 04/11 36 51255 Rev. 2 100732 - Page 2 of 2 101732

Page 31 - LCF-HR4020-2A - FLINTEC

04/11 37 51255 Rev. 2 Appendix II: Specifications Trident Precast Concrete Deck 148010 Trident Precast, 10’ x 10’ – 50 ton capac

Page 32 - “O” Rings

04/11 38 51255 Rev. 2 Appendix III: Wiring diagrams Trident Precast Concrete Deck Typical Installation Wiring Diagram – Analog 5

Page 33 - Replacing an RC load cell

Appendix III: Wiring diagrams 04/11 39 51255 Rev. 2 Trident Precast Concrete Deck Typical Installation Wiring Diagram - Intalogix

Page 34 - Section 7: Accessories

04/11 4 51255 Rev. 2 Disclaimer Every effort has been made to provide complete and accurate information in th

Page 35 - Trident

Trident Precast Concrete Deck Truck Scale INSTALLATION MANUAL DOCUMENT 51255 Manufactured by Fairbanks Scales, Inc. 821 Locust St. Kansas Cit

Page 36

04/11 5 51255 Rev. 2 Table of Contents SECTION 1: GENERAL INFORMATION ... 6 Introduction ...

Page 37

04/11 6 51255 Rev. 2 Section 1: General Information INTRODUCTION This manual provides installation instructions for the Fairbanks

Page 38 - Wiring Diagram – Analog

04/11 7 51255 Rev. 2 Section 2: Company Service Information GENERAL SERVICE POLICY Prior to installation, always verify that the

Page 39 - Wiring Diagram - Intalogix

Section 2: Company Service Information 04/11 8 51255 Rev. 2 OVERVIEW Physical Installation Notes • Check all devices for proper

Page 40 - DOCUMENT 51255

Section 2: Company Service Information 04/11 9 51255 Rev. 2 Pre-Installation Checklist The following points should be checked and

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