Fairbanks MATRIX SCALE HIGHWAY SCALE SYSTEM User Manual

51182 © 2007-2012 by Fairbanks Scale, Inc. All rights reserved Rev. 2 11/12 MATRIX SCALE HIGHWAY SCALE SYSTEM Installation Manual

Section 2: Company Service Information 11/12 10 51182 Rev. 2 Physical Installation Notes, Continued The installing technician is responsib

Section 2: Company Service Information 11/12 11 51182 Rev. 2 PHASES OF INSTALLATION The complete installation consists of the following ph

Section 2: Company Service Information 11/12 12 51182 Rev. 2 Unpacking and Equipment Checkout Follow these guidelines when unpacking all e

Section 2: Company Service Information 11/12 13 51182 Rev. 2 Users’ Training and Responsibilities  All electronic and mechanical calib

11/12 14 51182 Rev. 2 Section 3: Installation OVERALL STEPS A. Site Preparation B. Scale Positioning C. Module and Ramp Installation D.

Section 3: Installation 11/12 15 51182 Rev. 2 SITE PREPARATION – ALL FOUNDATION TYPES • Assist the customer in selecting a site which al

Section 3: Installation 11/12 16 51182 Rev. 2 MODULE INSTALLATION STEPS Preparing the Scale Frame 1. Lay out the scale. 2. Mark chalk li

Section 3: Installation 11/12 17 51182 Rev. 2 MODULE INSTALLATION STEPS, CONTINUED 3. Set the Exit Approach concrete frame. 4. Starting

Section 3: Installation 11/12 18 51182 Rev. 2 MODULE INSTALLATION STEPS, CONTINUED 7. Set the Concrete Dead Space Frame at the end of the

Section 3: Installation 11/12 19 51182 Rev. 2 MODULE INSTALLATION STEPS, CONTINUED 13. Set the next Concrete Dead Space Frame at the en

Section 3: Installation 11/12 20 51182 Rev. 2 POURING THE CONCRETE 1. Prepare to pour the concrete into the Dead Space Frames and Approac

Section 3: Installation 11/12 21 51182 Rev. 2 POURING THE CONCRETE, CONTINUED Concrete Guidelines Follow these guidelines when pouring

Section 3: Installation 11/12 22 51182 Rev. 2 POURING THE CONCRETE, CONTINUED 3. Starting from one end, pour each of the concrete frames

Section 3: Installation 11/12 23 51182 Rev. 2 POURING THE CONCRETE, CONTINUED 5. Once all frames are filled, vibrated and crowned, bull f

Section 3: Installation 11/12 24 51182 Rev. 2 POURING THE CONCRETE, CONTINUED 7. Clean all concrete off the scale wherever it does not b

Section 3: Installation 11/12 25 51182 Rev. 2 RAMP INSTALLATION • Each ramp has two (2) bolt down tabs as part of the ramp. • Shims are

11/12 26 51182 Rev. 2 Section 4: Wiring DESCRIPTION The Matrix Scale System uses either the Intalogix™ Digital or Analog wiring. INTALOGI

Section 4: Wiring 11/12 27 51182 Rev. 2 Intalogix™ Systems Installation, Continued Load Cell Wiring Designations Color Description Black

Section 4: Wiring 11/12 28 51182 Rev. 2 Dip (Address) Switch Setup, SSCs continued • Switches 6 thru 10 set the Section [Address] Numbers

Section 4: Wiring 11/12 29 51182 Rev. 2 Cell Numbering • Intalogix™ Technology installations use a specific numbering system for load cel

DISCLAIMER Every effort has been made to provide complete and accurate information in this manual. However, although this manual may inc

Section 4: Wiring 11/12 30 51182 Rev. 2 Grounding Intalogix™ Technology systems require one (1) grounding rod per weighbridge, and one (1

Section 4: Wiring 11/12 31 51182 Rev. 2 Indicator to Pit Power Supply Cable Connection Prepare the cable ends in the standard manner. Use

Section 4: Wiring 11/12 32 51182 Rev. 2 Indicator to Pit Power Supply Cable Connection, continued • Wire the PPS to the Instrument. ─ R

Section 4: Wiring 11/12 33 51182 Rev. 2 ANALOG WIRING The platforms are shipped fully assembled and wired. Wire the interface cable to th

Section 4: Wiring 11/12 34 51182 Rev. 2 DATA RECORDING 1. Record scale serial number from the tag. 2. Record instrument, junction box a

11/12 35 51182 Rev. 2 Section 5: Calibration PRELIMINARY CHECKS • Seat the suspension components. Drive the test truck across the scale sto

11/12 36 51182 Rev. 2 Section 6: Service & Maintenance MAINTENANCE INSPECTIONS • Ensure that the system is maintaining proper ground c

11/12 37 51182 Rev. 2 Section 7: Replacement Parts Replacement Parts List

Section 7: Replacement Parts 11/12 38 51182 Rev. 2 Replacement Parts Diagram

Section 7: Replacement Parts 11/12 39 51182 Rev. 2 PALS Ramp Replacement Parts

11/12 4 51182 Rev. 2 Amendment Record Matrix Scale Installation Manual Document 51182 Manufactured by Fairbanks Scale, Inc. 821 Locust K

12/07 40 51182 Rev. 1 Appendix I: Wiring Diagrams PALS Intalogix Digital Wiring

Appendix I: Wiring Diagrams 11/12 41 51182 Rev. 2 PALS Analog Wiring Chart

12/07 42 51182 Rev. 1 Appendix II: Typical Layout Examples

Appendix II: Typical Layout Examples 11/12 43 51182 Rev. 2

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Matrix Scale Highway Scale System Installation Manual 51182 Manufactured by Fairbanks Scales, Inc. 821 Locust Kansas City, MO 64106 www.fairba

11/12 5 51182 Rev. 2 Table of Contents SECTION 1: GENERAL INFORMATION ...

Section 1: General Information 11/12 6 51182 Rev. 2 SECTION 6: SERVICE & MAINTENANCE ...

11/12 7 51182 Rev. 2 Section 1: General Information DESCRIPTION • The MATRIX Scale System is a combination of strategically placed Portable

Section 1: General Information 11/12 8 51182 Rev. 2 PALS, Continued • Load Cells are preinstalled, plumbed and pre-wired to the Junction

11/12 9 51182 Rev. 2 Section 2: Company Service Information FAIRBANKS SERVICE POLICIES Prior to installation, always verify that the equipmen